Mini Truckin Web Homepage Mini Truckin'
Get Adobe Flash player

1994 Mitsubishi Mighty Max - Weekend Warrior: STK TRUK Edition Part 5: Disk-Brake Conversion

Disc-Brake Conversion
By Ernie Macias
Photography by Ernie Macias
Disc Brake Conversion Downey
1. When the product arrived,... 
   
  read full caption
Disc Brake Conversion Downey
1. When the product arrived, we were pretty anxious to open it and see what was inside. We weren't disappointed with the looks and craftsmanship of the parts.
Disc Brake Conversion Parts
2. Here's a really good look... 
   
  read full caption
Disc Brake Conversion Parts
2. Here's a really good look at everything that came packed into our box. The only thing you don't see here are the spacers that were also included.
Disc Brake Conversion Removing Drums
3. The obvious place to start... 
   
  read full caption
Disc Brake Conversion Removing Drums
3. The obvious place to start was by removing the drums and all of the brake components; we won't be needing this junk anymore. We also removed the dust shield, which wasn't an easy task. We cut it off by using about seven tools in the shop, but eventually we did get it off.
Disc Brake Conversion Removing Axles
4. Next, we removed the nuts... 
   
  read full caption
Disc Brake Conversion Removing Axles
4. Next, we removed the nuts holding the axles in place and removed them carefully. Again, the reason we removed the axles was to remove the dust shields off more easily.
Disc Brake Conversion Removing Axles
5.
Disc Brake Conversion Caliper Brackets
6. Once the dust shield and... 
   
  read full caption
Disc Brake Conversion Caliper Brackets
6. Once the dust shield and brakes were scrapped, we put our axles back into place and used the new bolts provided, along with a few of the old bolts. Once we placed our new caliper brackets into place, we realized one of the old bolts would need to be cut down for clearance.
Disc Brake Conversion Tightened Brackets
7. Once our bolt was cut and... 
   
  read full caption
Disc Brake Conversion Tightened Brackets
7. Once our bolt was cut and the proper spacers were in place we tightened down our new brackets.
Disc Brake Conversion Grinding
8. These pictures give you... 
   
  read full caption
Disc Brake Conversion Grinding
8. These pictures give you a good glimpse at our cut-down bolt and spacer, when it was in place. We trimmed it down to the nut, to give us good clearance because it is a tight fit.
Disc Brake Conversion Cut Down Bolt
9.
Disc Brake Conversion Centered Rotor
10. We used our supplied spacer... 
   
  read full caption
Disc Brake Conversion Centered Rotor
10. We used our supplied spacer to center our rotor
Disc Brake Conversion New Rotor
11. Now, we placed our rotor... 
   
  read full caption
Disc Brake Conversion New Rotor
11. Now, we placed our rotor into place and stood back and admired it for a minute. Man, that looks great.
Disc Brake Conversion New Caliper
12. Here, we slid our caliper... 
   
  read full caption
Disc Brake Conversion New Caliper
12. Here, we slid our caliper into place and realized we were having a great day.
Disc Brake Conversion Head Bolts
13. We placed our Allen head... 
   
  read full caption
Disc Brake Conversion Head Bolts
13. We placed our Allen head bolts into place, then ensured that our bleeder valves were placed on top.
Disc Brake Conversion Tightened Calipers
14. Using an Allen wrench,... 
   
  read full caption
Disc Brake Conversion Tightened Calipers
14. Using an Allen wrench, we tightened our calipers snugly into place.
Disc Brake Conversion Finsihed Product
15. Here it is, the finished... 
   
  read full caption
Disc Brake Conversion Finsihed Product
15. Here it is, the finished product-sans the brake lines. The kit supplies an awesome brake-line kit, which we weren't ready to install yet.
Disc Brake Conversion Completed Conversion
16. While sitting back and... 
   
  read full caption
Disc Brake Conversion Completed Conversion
16. While sitting back and admiring this awesome setup, we wondered why we hadn't done this before.
Disc Brake Conversion Clearance
17. Once we put our 18-inch... 
   
  read full caption
Disc Brake Conversion Clearance
17. Once we put our 18-inch rims into place, we noticed we had great clearance.
Disc Brake Conversion Custom Wheel
18. Even though our wheels... 
   
  read full caption
Disc Brake Conversion Custom Wheel
18. Even though our wheels aren't very open, you can still see the disc brakes through them...Let the school bells ring, school is in session.
Downey Off-Road Manufacturing
9734 Alburtis
Santa Fe Springs
CA  90670

www.downeyoff-road.com
Ultra Custom Wheels
570 N. Gilbert St.
Fullerton
CA  92833

www.ultrawheel.com
Nitto Tire
800/581-2982

nittotire.com
Kant Trust Emz
Steve's Shop

Discuss in Our Forums
Toyota Tacoma Research
Toyota Tacoma Read detailed reviews on the all new Toyota Tacoma and compare it with other vehicles you may be thinking of buying. The Tacoma comes with a V6 standard engine and goes for a suggested retail price of $24,595.00. It can seat 4 people comfortably. Also check out the Chevy Colorado and the Ford Ranger.
 
1994 Mitsubishi Mighty Max - Weekend Warrior: STK TRUK Edition Part 8: Mitsu Front End (Part 2)
Check out Part 2 of narrowing the frame on this '94 Mitsubishi Mighty Max and see how we tied up... more
 
 
 
Custom 1994 Mitsubishi Mighty Max - No Regrets
This month's cover truck owner is a seasoned veteran of the mini-trucking scene. With four customs... more