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Wrecked Rim Repairs

Superior Shine Shows Us How
By Ray Bice
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This aluminum rim has been... 
   
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This aluminum rim has been curbed badly. The scuff marks run all the way around the rim and the rim looks wasted, right? No way. With a little work, this rim will look brand-new at a fraction of the cost of buying a new one.
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The first step is to grind... 
   
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The first step is to grind the nicks and scratches
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Next, use a DA sander and... 
   
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Next, use a DA sander and 320-grit dry sandpaper to sand the marks left by the Rolox abrasive disc. out of the face of the rim. Using an angle grinder and a brown, Rolox abrasive 3-inch disc, feather out the marks. The deeper the mark, the further out you will need to feather it out. Remember not to grind away any more material than is necessary to sand the marks flat.
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Hand-sand the hard-to-reach... 
   
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Hand-sand the hard-to-reach areas and any other flaws in the rim with 320-grit dry paper, also.
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Take the black emery bar metal... 
   
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Take the black emery bar metal polishing compound and apply it to a polishing pad by spinning it on the bar. The friction of the spinning pad will melt the polish onto it. Remember to use a grinder or polisher that will spin between 1,800 and 3,600 rpm so that it works fast enough to be efficient, but not so fast that excessive heat builds up on the surface of the wheel.
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Apply the polishing compound... 
   
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Apply the polishing compound to the wheel until all of the sanding scratches have disappeared. Apply the polish at 1,800 rpm.
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Clean all of the compound... 
   
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Clean all of the compound off of the wheel with warm, soapy water. It's important to remove all of this coarse compound so that it is not transferred to the next step.
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We will now repeat the last... 
   
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We will now repeat the last three steps using a different compound called brown Tripoli. Also, switch a new pad onto the grinder or polisher. You must use a new pad with each different compound to keep the compound separated.
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The final compound that you'll... 
   
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The final compound that you'll apply is called green Rouge. Again, repeat the application and cleaning steps. The green Rouge will bring out the wheel's final sheen and brilliance.
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Apply and polish the green... 
   
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Apply and polish the green Rouge to not only the areas of the rim that you've repaired, but also to the rest of the rim.
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Once the green Rouge is polished... 
   
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Once the green Rouge is polished and cleaned to perfection, the rim will look brand-new, and you'll have saved a ton of money.

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