I purchased his '09 Ford Ranger for about 10 grand from a used car lot, and it currently has around 60,000 miles on the odometer. For the most part, I was looking for a daily driver—at least that's what I told the wife. Like most of my vehicles, I can't leave them alone. I have to modify them, drive them hard and try things to improve the look and handling. I've had lowered trucks before, but I kind of want to build this one to autocross the sh*t out of it. Who cares about autocross though? Well, I do but that is not saying much now is it? My plans are to modify the truck so that I can drive it on the road to work and back and also be able to push the limits on the asphalt. Sounds kind of cool to me but doesn't a Ranger have twin-I-beams under the front? Nope! Not the new Rangers—they have independent control arms just like an S-10.
Rangers from '98-up all have control arms with coil springs except the some Sport and Edge models—they have torsion bars and lower cross members that Ranger owners know make for an annoying drop job. The '01-'12 2.3L 4-cylinder Rangers come with a twin cam Dura engine that run strong, and from what I've read, will handle a turbo, but that's a whole other story. Let's get back to dropping this thing!
DJM offers a 4/5-drop that includes upper and lower tubular control arms to correct ball joint angle and gets rid of the crappy looking stamped steel arms. The DJM arms are made from much thicker steel and have greasable ball joints that the stock arms do not have. The arms use red poly bushing with inner sleeve that help keep alignment in check vs. the stock rubber bushings. This means that not only will the bushings hold up a lot longer during regular driving but not get trashed when pushing it on the twisties. Out back, it's pretty much stock with the exception of a DJM flip kit and shocks. In all reality, this truck will see tons of highway miles, so not only does the suspension have to ride good, it also has to perform good.
Most likely, you'll want to get yourself a set of alignment cams (PN 87500) from Specialty Products to help reduce premature tire wear and give the alignment shop better options on alignment. I opted to use the stock upper alignment spacers simply because I ran out of time to get them. When doing any kind of performance driving, it's a good idea to give the truck a little more negative camber than the stock Ranger alignment specs call for. I will start at Neg 0.25- to 1.0-degree of camber, and any more than that, I might have inner tire wear issues during long road trips, but the truck should like more negative camber on an autocross course. Caster also will help the truck perform well in corners but where do I draw the line? A good alignment shop should be able to give you advice on what you plan to do with the vehicle. The trick is to have the tire's contact patch on the ground at all times no matter what type of driving you plan to do.

1. This kit comes with everything...

1. This kit comes with everything you need minus the front and rear shocks. Check out the larger powder coated control arms and hardware.

2. We all know what a stock...

2. We all know what a stock Ford Ranger looks like right. It’s the minitruck workhorse of Ford. I racked the pickup and removed all the wheels.

3. I started by supporting...

3. I started by supporting the rear end and then removing the rear U-bolts.

4. The rear springs shackles...

4. The rear springs shackles were then removed and let hang so that I could easily work on the center alignment pin.

5. I used a large clamp and...

5. I used a large clamp and vice grips to hold the springs together. Then the center alignment pin was removed and flipped over since we would now be using the opposite side to center the rear end.

6. The DJM flip kit was installed...

6. The DJM flip kit was installed and the springs were now placed under the rear end. Place the DJM alignment plate towards the front of the vehicle. This allows the rearend to move back and allow the driveshaft room to move freely. When I get the truck back on the ground I can then check the pinion angle and adjust as necessary with shims.

7. Now for the front end....

7. Now for the front end. I removed the brake caliper, sway bar links and tie rod ends.

8. The bolt for the upper...

8. The bolt for the upper control ball joint was then removed and a transmission jack was used to support the lower arm and spring. Once the upper ball joint was removed the lower control arm can move, so be carful not to lower the transmission jack too fast. Slowly lower the transmission jack and make sure the coil spring does not shoot out on you. You can use a ratchet strap to hold it to the frame to make sure it doesn’t shoot out.

9. I then removed the lower...

9. I then removed the lower ball joint and the brake rotor and spindle was removed.

10. The upper bolts for the...

10. The upper bolts for the stock control arms come off and then I installed the brand new upper DJM control arm. It’s a good idea at this time to replace the upper control arm bolts with alignment cams from Specialty Products PN 87500. This way you have better options for alignment such as camber and caster.

11. I used the supplied grease...

11. I used the supplied grease to lube the bushings on the arms before installing them. This way the lower arm can move free while installing the rest of the parts.

12. It is easier to install...

12. It is easier to install the new coil spring because it is shorter than the stock. Notice the cleaner powder-coated finish on the new coils. Plus the new bushings and ball joints all have grease fitting for easy maintenance.

13. Here, the lower control...

13. Here, the lower control arm simply bolts where the crappy stamped unit once was.

14. I used the transmission...

14. I used the transmission jack to push the arm and spring up into position. Then re-installed the stock spindle and rotor joining the upper and lower arms together. Then the brake caliper tie rod ends and new sway bar links can all be installed.

15. Did you notice how much...

15. Did you notice how much shorter the new sway bar links are? Plus the links are much stronger than stock because DJM uses metal sleeves instead of plastic.
16. Now with the truck set on the ground I can see how cool it looks even with the stock wheels. When that money tree finally fruits, new wheels and tires will come next. I’m not quite finished with the suspension yet because I still would like to install the cam adjusters on the front end and align the truck so that it will be friendly on long drives and when I decided to really beat on the suspension.