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1994 Mitsubishi Mighty Max - Weekend Warrior: STK TRUK Edition Part 9: Shocks

1994 Mitsubishi Mighty Max Shock
4. We collapsed the suspension and our shock, then bolted the shock into place to find our upper mounting location.
1994 Mitsubishi Mighty Max Cardboard Template
5. Steve made a cardboard template for our rear upper mounts, and made sure that it would clear the four-link bar.
1994 Mitsubishi Mighty Max Upper Mounts
6. Here's our two upper mounts, before and after.
1994 Mitsubishi Mighty Max Bolted Mount To Shock
7. Steve bolted the mount to the shock and placed it where it would be tacked.
1994 Mitsubishi Mighty Max Suspension Cycled
8. Once it was tacked into place, the suspension was cycled to check for clearance and then fully welded.
1994 Mitsubishi Mighty Max Front Suspension
9. Steve cycled the front suspension and measured it at full droop to find out how= much travel the front would get. This suspension got 9 inches of travel.
1994 Mitsubishi Mighty Max Lower Shock Tab
10. Steve knew he needed 9 inches of travel. He plugged numbers into the formula, which showed that he needed to position the lower shock tab at 6.25 inches from inner pivot towards the wheel.
1994 Mitsubishi Mighty Max Upper Mounts
11. With the lower tab in place, Steve could then make templates for the upper mounts.
1994 Mitsubishi Mighty Max Upper Mount
12. Here is the upper mount made out of 3/16-inch plate. Once cut out, it was drilled with a 1/4-inch bit.
1994 Mitsubishi Mighty Max Spacers
13. Here, you can see how our spacers were first bolted into place and then welded solid. Notice that our spacers were used on the inside of our brackets, this ensured clearance for the shock body.
1994 Mitsubishi Mighty Max Tabs
14. Next, one of the tabs was drilled and tapped using a 1/2-20 tap, and the other side was drilled to 1/2 inch. Since space was an issue, not needing a nut helped in the long run.
1994 Mitsubishi Mighty Max Upper Tabs
15. This picture shows our upper tabs bolted and tacked into place.
1994 Mitsubishi Mighty Max Bottom Tab
16. With the shock in place, the last bottom tab was traced out and made.
1994 Mitsubishi Mighty Max Cap And Gusset
17. Here, you can see our lower tab and cap and gusset used for our upper tabs.
1994 Mitsubishi Mighty Max Lower Tabs
18. Just like on our upper mounts, we drilled out and tapped our lower tabs. We also welded another spacer, since putting a nut on the lower tabs was going to be really tight.
1994 Mitsubishi Mighty Max Shock Mounts
19. A spacer the same width as the shock mounts was used to place the lower tab on the correct spot. It was then tacked into place.
1994 Mitsubishi Mighty Max Shock Bolted And Cycled
20. Then, the shock could be bolted on and cycled.
1994 Mitsubishi Mighty Max Shocks
21.
1994 Mitsubishi Mighty Max Shock Cycled
22. Once the shock was cycled and clears, Steve used a sleeve to keep the tabs proportioned and in place before welding them on.
1994 Mitsubishi Mighty Max Cap And Gusset
23. Next, our cap and gusset could be welded into place, since the tabs would not need to be moved.
1994 Mitsubishi Mighty Max Finished Product
24. Here's the finished product. Pretty soon this truck will be ready to roll. Keep an eye out for more on project STK TRUK in an upcoming issue.

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1994 Mitsubishi Mighty Max Measured Shocks 1994 Mitsubishi Mighty Max Sleeve Welded 1994 Mitsubishi Mighty Max Cardboard Template
1994 Mitsubishi Mighty Max Rear Four Link Bar 1994 Mitsubishi Mighty Max Shock 1994 Mitsubishi Mighty Max Upper Mounts
 
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