Mini Truckin Web Homepage Mini Truckin'

Toyota Tacoma Custom Rear Suspension - Project Lowlife Taco

Bio Kustums Shows Us How It's Done
By Mike Alexander
Photography by Mike Venegas
Toyota Tacoma Rear Suspension Custom Backhalf

Toyota Tacoma Rear Suspension Tire Size
1. To begin building the back half, the most important measurement was the tire size (overall diameter OD). This is to determine where the lowest portion of the notch would be placed. Once calculated where the notch is placed, the back half is drawn.
Toyota Tacoma Rear Suspension Cutting Frame
2. The way Max drew out the frame and link setup on the ground let him calculate the suspension travel all the way through, so as to avoid typical minitrucker "trial and error." Once everything was all setup and measured, Max began to cut out the soon-to-be frame sections.
Toyota Tacoma Rear Suspension Frame
3. Next, the frame was lined up in the configuration of the drawing, so as to ensure both sides would match.
Toyota Tacoma Rear Suspension Tacked
4. The frame sections were clamped to the welding table so they won't move, and then everything was tacked into place.
Toyota Tacoma Rear Suspension Frame Rail
5. After it was tacked into place, the rail was matched to the drawing. This ensured accuracy before it was all fully welded up.
Toyota Tacoma Rear Suspension Tig Welded
6. With both rails built and matched, they were fully TIG-welded.
Toyota Tacoma Rear Suspension Frame Build
7. In true Max fashion, the frame was built into a useable air storage space, so using air tanks was a thing of the past.
Toyota Tacoma Rear Suspension Welding
8. It's important to ensure the welds are solid when using the frame as an air tank. The frame section was pressure-tested, and any pinholes were filled.
Toyota Tacoma Rear Suspension Tig Welding
9. The back half was ready to be attached to the factory Tacoma frame. Max took extra care to gusset both sides, which ensured the integrity and strength of the frame.
Toyota Tacoma Rear Suspension Break Time
10. After all of the hard work building the frame, it was time for the boys to take a little break.
Toyota Tacoma Rear Suspension Lower Link Build
11. Back to work again. With the back half built and attached, it was time to move onto the lower link bars. Following Max's drawing and calculations for the bars, "Lowlife" Mike got his hands dirty and began to cut out all of the sheetmetal for the bars, link tabs, and mounts.
Toyota Tacoma Rear Suspension Lower Links
12a. Here's a good look at what the lower link bars began life as-along with a shot of all the link tabs and mounts.

1  | 2  | Next

Discuss in Our Forums
Get Adobe Flash player
Toyota Tacoma Rear Suspension Tabs Mounts Toyota Tacoma Rear Suspension Tacking Toyota Tacoma Rear Suspension Tig Welding
Toyota Tacoma Rear Suspension Edges Smoothed Toyota Tacoma Rear Suspension Lower Link Bars Toyota Tacoma Rear Suspension Frame Rails
 
2001 Toyota Tacoma Suspension Lift - Taco' Supreme
Hand-fabbed lifted suspension secrets with an inside look at a custom coilover conversion.... more
 
 
1997 Toyota Tacoma - Grounded Taco
When the ultimate goal of a mini-truck buildup is a wicked daily driver, tons of effort is put... more
 
Custom 1995 Toyota Tacoma - Tacomette
Check out this sweet '95 Tacoma.... more

 

Get Adobe Flash player