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Chevrolet S10 Air Ride Suspension - Project Kustom, Part 1

Chevy S10 Measuring Width Of Notch
6. The top of the frame was ground smooth and then measured to the width of the notch.
Chevy S10 Excess Being Removed
7. After that, the excess was cut away with our trusty Sawzall.
Chevy S10 Clamping Notch In Place
8. The crew measured the overall diameter (OD) of their tire and divided it by 2, to find out how much more travel the axle will need. After figuring out they needed another 4 inches, they clamped the airbagit.com notch into place.
Chevy S10 Sides Tacked
9. With the notch marked and in place, all the sides were tacked.
Chevy S10 Sides Marked And Cut
10. Once the front and back pieces were in place, the top and sides were marked and cut to fit.
Chevy S10 Measuring
11a. Airbagit.com offers a unique solution to getting more lift and a better ride in the front of a minitruck. Using a bigger 'bag mount, the company has a kit that allows you to fit the big 2,600-pound airbag up front. Stay tuned to Part II of this story, we'll go over this particular process in more depth.
Chevy S10 Marking
11b.
Chevy S10 Front Trimmed
12. After measuring for the new 'bag mount, the front was marked and then trimmed.
Chevy S10 Measuring Lower Control Arms
13. As SEMA is upon the crew and they only have a few weeks to finish the truck, many people were helping out, including Marcel Venable from Huntington Beach Line-X. He lent a hand to help measure and build the lower control arms to mount the larger airbags.
Chevy S10 Lower Arm Tacked
14. With the lower arm plate marked and trimmed, it was then tacked into place.
Chevy S10 Bag Mounting
15. Here's a good look at the new bottom arm and where the 'bag would mount.
Chevy S10 Cutting Center Of Frame
16. Moving back to the notch, the center of the frame could then be cut out.
Chevy S10 Four Link
17. Hmm, now it was time to tackle the four-link ... Wish us luck!
Chevy S10 Finished For Now
18. So, after a week straight of solid work, we sat only three weeks before SEMA with what looked like a project that could easily take another year or two to finish. You gotta love the SEMA rush. We'll see you there!

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