Mini Truckin Web Homepage Mini Truckin'
Get Adobe Flash player

Relocating the Front Shocks on a Chevy S10 - On The Rebound

Chevy S10 Inner Fender Trimmed
1. Some trimming of the inner... 
   
  read full caption
Chevy S10 Inner Fender Trimmed
1. Some trimming of the inner fenderwell was first necessary to make room.
Chevy S10 Shock Tower
2. More of the inner fenderwell... 
   
  read full caption
Chevy S10 Shock Tower
2. More of the inner fenderwell will be trimmed later, but we didn't want to cut too much until the shock-tower height had been determined.
Chevy S10 Antisway Bar
3. & 4. Next, the area on... 
   
  read full caption
Chevy S10 Antisway Bar
3. & 4. Next, the area on the frame and the antisway bar was cleaned up, exposing bare steel ready to be cut and welded on.
Chevy S10 Bare Steel
4.
Chevy S10 Chop Saw
5. Moving to the chop saw,... 
   
  read full caption
Chevy S10 Chop Saw
5. Moving to the chop saw, a section of 4-inch-diameter pipe with 3/16-inch wall was cut in half. Each half will be used to notch the framerail, allowing a shock to exist within the parameters of the framerails.
Chevy S10 Pipe Outer Edge
6. Half of the cut pipe was... 
   
  read full caption
Chevy S10 Pipe Outer Edge
6. Half of the cut pipe was laid against the S-10's framerail, and the outer edge was marked with a paint pen once the location of the notch was determined.
Chevy S10 Plasma Cutter
7. The marked area was then... 
   
  read full caption
Chevy S10 Plasma Cutter
7. The marked area was then cut out using a plasma cutter.
Chevy S10 Framerails Trimmed
8. & 9. With the section of... 
   
  read full caption
Chevy S10 Framerails Trimmed
8. & 9. With the section of frame carved away, and the top and bottom of the framerails trimmed, there's now enough room to install the notch.
Chevy S10 Framerail
9.
Chevy S10 Half Tube
10. The half-tube was spot-welded... 
   
  read full caption
Chevy S10 Half Tube
10. The half-tube was spot-welded into place to check the fit.
Chevy S10 New Notch Welded
11. The backside of the new... 
   
  read full caption
Chevy S10 New Notch Welded
11. The backside of the new notch was then welded into place, along with the top and upper left side.
Chevy S10 Notch
12. & 13. Notice the open... 
   
  read full caption
Chevy S10 Notch
12. & 13. Notice the open gap on the right side of the notch? GO EZ made quick work of adjusting the notch, using a few well-placed blows with a hammer to contour the notch to the opening in the frame.
Chevy S10 Notch
13.
Chevy S10 Shock
14. A shock was dummied in... 
   
  read full caption
Chevy S10 Shock
14. A shock was dummied in place with the lower shock tabs to determine the correct angle for the shock. This is the most important part of the install since the suspension must be cycled all the way through its range of motion to make sure the shock will not bind at either extreme.
Chevy S10 Shock Mount Tab Welded
15. Next, the lower shock... 
   
  read full caption
Chevy S10 Shock Mount Tab Welded
15. Next, the lower shock mount tabs were welded into place on the antisway bar.
Chevy S10 Upper Shock Mount
16. With the notch and lower... 
   
  read full caption
Chevy S10 Upper Shock Mount
16. With the notch and lower shock tabs welded in, we can now work on the upper shock mount. After measuring, we determined that the shock tower needed to be 7-1/2 inches in height.
Chevy S10 Chop Saw
17. Back at the chop saw,... 
   
  read full caption
Chevy S10 Chop Saw
17. Back at the chop saw, a 7-1/2-inch length of 1/4-inch steel was cut to be used for the main part of the upper shock mount.
Chevy S10 Art
18. Art from GO EZ then welded... 
   
  read full caption
Chevy S10 Art
18. Art from GO EZ then welded on the shock tabs, which would serve to mount the upper part of the shock.
Chevy S10 Upper Shock Mount
19. With the upper shock mount... 
   
  read full caption
Chevy S10 Upper Shock Mount
19. With the upper shock mount built, the best location for the tower was determined and it was tack-welded into place to keep it steady.
Chevy S10 Gussets Added
20. To make the upper mount... 
   
  read full caption
Chevy S10 Gussets Added
20. To make the upper mount as strong as possible, a gusset was added to the mount and tack-welded to both the frame and the upper mount.
Chevy S10 Gussets Welded
21. Once everything was double-checked,... 
   
  read full caption
Chevy S10 Gussets Welded
21. Once everything was double-checked, the upper mount and gusset were welded completely and permanently into position.
Chevy S10 Assembly Painted
22. Once completed, the assembly... 
   
  read full caption
Chevy S10 Assembly Painted
22. Once completed, the assembly received a coat of flat black paint to keep things from rusting further down the road.
Chevy S10 Finished Shocks
23. With the shock installed... 
   
  read full caption
Chevy S10 Finished Shocks
23. With the shock installed on the new custom mount, there's no chance of the shock binding at any ride height. Likewise, there's very little stress on the lower shock loop, which means that this shock and assembly will function well for a long, long time.
GO EZ Customs
702 Monroe Way
Placentia
CA  92870

Prev | 1  | 2

Discuss in Our Forums
Toyota Tacoma Research
Toyota Tacoma Read detailed reviews on the all new Toyota Tacoma and compare it with other vehicles you may be thinking of buying. The Tacoma comes with a V6 standard engine and goes for a suggested retail price of $20,105.00. It can seat 4 people comfortably. Also check out the Chevy Colorado and the Ford Ranger.
Chevy S10 Before Chevy S10 After
 
Chevy S10 Front End Swaps - Get Your Grille On
Swap Out Your S-10 Front End... more
 
New Front End Swap on a 1997 Chevy S10 - Plastic Surgery
If you're S-10 is looking a bit dated then update it with a new front end from JBM. It's a bolt-on... more
 
Front Air Ride Suspension on a Chevy S10 - Daily Dime
Suicidedoors.com S-10 Front Setup... more
 
Chevy S-10 - Brace Yourself!
We have seen a huge number of ways to customize mini-trucks throughout the years that have taken... more