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Components, Tips and Tricks for Plumbing Your Truck - Plumbed Loco

Components, Tips, And Tricks To Help Plumb Your Truck
By Mike Alexander, Gary Blount
Photography by Gary Blount
Do It Yourself Plumbing Part
Do It Yourself Plumbing Lines
There are three different... 
   
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Do It Yourself Plumbing Lines
There are three different types of line used in automotive. These are:
Do It Yourself Plumbing Hard Line
Hard line: This line type... 
   
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Do It Yourself Plumbing Hard Line
Hard line: This line type is sold in straight lengths of steel, aluminum, or stainless tubing. The rigid body tubing requires the use of a tubing bender to manipulate it.
Do It Yourself Plumbing Flexible Line
Flexible line: This is similar... 
   
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Do It Yourself Plumbing Flexible Line
Flexible line: This is similar to the hard line, but it is significantly more flexible. The flexible line is sold in rolls and doesn't require a bender to manipulate the material. For nice, smooth lines, we'd suggest a bender.
Do It Yourself Plumbing Soft Line
Soft line: This form of line... 
   
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Do It Yourself Plumbing Soft Line
Soft line: This form of line can be found in rubber, plastic, or rubber-insulated plastic. These hose-type lines are also sold in rolls; obviously tubing bender isn't required to manipulate it.
Do It Yourself Plumbing Nylon Line
There are hundreds of different... 
   
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Do It Yourself Plumbing Nylon Line
There are hundreds of different hose types. Here, a nylon line was wrapped in rubber and breaded; the two outer layers provide a protective thermal barrier, where the nylon is equipped for high-pressure fuel injection that can push gasoline to an excess of 100 psi.
Do It Yourself Plumbing Plumbing Fittings
PLUMBING FITTINGS
Do It Yourself Plumbing Water Seal
Getting lines, valves, compressors,... 
   
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Do It Yourself Plumbing Water Seal
Getting lines, valves, compressors, pumps, or any other system components to function requires fitting them to one another to form a complete system. Initially the fitting used to form a seal was a tapered thread, which by screwing it in with enough force would create a seal. This was not always completely sealed, and it usually leaked. This type of seal was developed for water and air pressure, and functioned well under a hydraulic system subject to 800 psi to as much as 200 degrees Fahrenheit.
Do It Yourself Plumbing Full Contact Fittings
This progressed the hydraulic... 
   
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Do It Yourself Plumbing Full Contact Fittings
This progressed the hydraulic fitting to a full-contact fittings that required flareing the line to form a taper. A nut, or (as shown) a nut with a tapered collar equipped with the same taper, slips over the line and supports and seals the flared line by wedging the line against the flare on the fitting with the torqued nut pressure. There are two different flares used in the industry: a 45- and 37-degree sealing surface. The 37-degree fits into smaller fitting bodies, but neither one provides a better seal over the other.
Do It Yourself Plumbing Aluminum Fitting
Light-weight aluminum fittings... 
   
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Do It Yourself Plumbing Aluminum Fitting
Light-weight aluminum fittings are excellent for marine or alcohol fuel. They are anodized or coated to prevent contaminating conductivity. Aluminum is prone to corrosion and oxidation breakdown when exposed to Mother Nature's elements, if not properly coated.
Do It Yourself Plumbing Ferrule Fitting
This two-piece ferrule fitting... 
   
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Do It Yourself Plumbing Ferrule Fitting
This two-piece ferrule fitting is a product of Swagelok. Swagelok makes stainless fittings designed to hold 10,000 pounds of psi, in a range of -28 to 1,000 degrees Fahrenheit. They are also available in polished stainless steel.
Do It Yourself Plumbing Push Lock Fitting
This push-lock fitting is... 
   
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Do It Yourself Plumbing Push Lock Fitting
This push-lock fitting is a soft-line fitting that uses a spring-loaded crimping mechanism. The higher the line pressure, the more force is used to clench the line. The only problem is the seal is extremely prone to failure when subjected to vibration and line movement.

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