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LC Engineering Timing Chain Conversion Kit on a 1993 Toyota Pickup - Heavy-Duty Toyota TimingDon't Let This Happen to You From the March, 2005 issue of Mini Truckin' By Mike Alexander Photography by Mike Alexander
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We recently discovered that even though the 22R/RE engines seem to run forever (with proper maintenance), they aren't immune to problems. One of the most common problems with the 22RE '89-'95 Toyota is the single timing chain setup, with plastic guides. It wasn't always that way, though. From '75 to '82, Toyota produced 20R and 22R four-cylinder engines, which used a dual timing chain system. It proved to be very dependable and incorporated steel timing chain guides. In '83, however, Toyota decided to install the single-row chain with plastic guides on all its 22R engines. In the '85-'95 22R/RE, Toyota introduced a new-design engine family, changing the distance from the cam to crank centerline with a shorter head and shorter block. This required a shorter single chain with plastic guiderails. The problem with this is that the chain stretches beyond the tensioner's limits, allowing the chain to slip against the plastic guides, which results in broken guides (that's the noise heard on cold start-up). Prolonged engine operation will result in the chain wearing through the timing cover, allowing coolant to leak into the engine crankcase. This failure is often diagnosed as a cracked head, or a blown head gasket. As the chain stretches, many things can occur: You experience improper camshaft timing; the plastic guides will break; and the timing chain can either wear a hole in the timing cover or break entirely, sending the pistons and valves to meet their doom. Toyota recommends replacing the chain every 70,000 miles, which can get costly, not to mention the consequences if the chain breaks early. LC Engineering has developed a solution to this troublesome problem by making a dual-row timing chain conversion kit that will most likely outlast the life expectancy of your truck. Lucky for us, the timing chain on our 'Yota (Project Dragged Daily) broke on start-up and not while draggin' down the freeway at 75 mph. We were very fortunate that there was no internal engine damage such as bent valves, or worse. We never wanted to have to worry about this again, so we called up LC Engineering for a permanent fix to the Toyota timing chain. With the LCE dual-row conversion kit in hand, we headed over to see the pros at Glendora Import Specialists and followed along as they showed us how to install the conversion kit and got us back on the road in no time.  1. This is the LC Engineering...  1. This is the LC Engineering dual-row timing-chain conversion kit in all its glory.  2. We removed the hood so...  2. We removed the hood so we'd have more room to work.  3. Glendora Import's Toyota...  3. Glendora Import's Toyota expert, Guy "Cracky" Longley, was the man for the job, and he jumped right in by removing the valve cover.  4. Here's a look at the stock...  4. Here's a look at the stock single-row cam gear Guy would be replacing.  5-7. To make things easier...  5-7. To make things easier and to be able to access the stock timing chain cover, the intake, radiator, distributor, and fan were all removed.  8. The cam gear was unbolted,...  8. The cam gear was unbolted, and the gear and assembly were removed.  9. The head bolt securing...  9. The head bolt securing the top of the timing chain cover was carefully removed.  10. Next, the crank pulley...  10. Next, the crank pulley was unbolted and removed.  11. With everything out of...  11. With everything out of the way, the timing cover was unbolted, assessed for damage, then added to the junk-parts pile.  12. With the cover off, it...  12. With the cover off, it was easy to see what had happened. The chain had indeed stretched beyond the tensioner's limits, broke the plastic guides, and then snapped.  13-17. When the timing chain...  13-17. When the timing chain breaks, it can wreak major havoc. Here's a look at what it did to our valve cover, timing-chain cover, and broken chain and plastic guides.  18. Guy scrapped off the gaskets...  18. Guy scrapped off the gaskets and cleaned the entire area to ensure a good seal with the new LCE timing-chain cover.  19-20. Not only are the new...  19-20. Not only are the new parts shiny (and we love shiny), but the steel guides will outlast the stock plastic guides and keep the chain in check for years to come.  21. With all the broken stock...  21. With all the broken stock junk out of the way, Guy installed the LCE steel chain guides.  22. The new dual-row crank...  22. The new dual-row crank gear was installed.  23. The dual-row cam gear...  23. The dual-row cam gear was put on, and then the top of the chain (shiny chrome link) was lined up with the indicator (dot mark) at the top of the cam gear.  24. Next, Guy installed the...  24. Next, Guy installed the new chain tensioner.  25. The timing-chain cover...  25. The timing-chain cover gaskets were trimmed to fit. It's a good idea to pick up an extra set of gaskets, just in case. Gasket sealer was then applied to the block, and the gaskets were laid along the guides.  26. The new water pump was...  26. The new water pump was bolted up to the LCE timing cover, then a little silicone was applied to the edges of the cover.  27. The new cover was then...  27. The new cover was then installed.  28. Next, the crank front...  28. Next, the crank front drive assembly was greased up and installed.  29. The fan studs were screwed...  29. The fan studs were screwed into the fan mount, and the fan was bolted back in place.  30. The final modification...  30. The final modification was to clearance the front of the valve cover for the new dual-row setup.  31-32. The distributor, intake,...  31-32. The distributor, intake, and valve cover were reinstalled, and the timing was set.  33. In less than a few hours,...  33. In less than a few hours, Guy and the crew at Glendora Import Specialists had us back on the road with peace of mind, knowing that we now had LCE's heavy-duty dual-row timing chain setup under the hood of our project 'Yota. Stay tuned as Project Dragged Daily begins to take form. Sources Glendora Import Specialists Dept. MT 445 E. Arrow Hwy. Glendora, CA 91740 (626) 914-4911
LC Engineering Dept. MT 2031 Holly Ave. Lake Havasu City, AZ 86403 (877) 505-2501 www.lcengineering.com
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Maximized - May 2013
Excuse me while I wipe the dust off of my keyboard *cough, cough*. There is an old saying that goes...
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