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Mazda V8 Conversion Kit - Mustang 5.0 Swap

Ultimate Customs' V-8 Mazda Kit
By John Carollo
Photography by John Carollo
Mustang V8 Engine Swap Engine
Mustang V8 Engine Swap Ford V8 Mazda Kit
1.Here are all the core players... 
   
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Mustang V8 Engine Swap Ford V8 Mazda Kit
1.Here are all the core players of the engine swap: a donor 5.0L motor and transmission, your tired Mazda, and, of course, the Ultimate Customs Ford V-8 Mazda kit that includes a new tranny mount, new chassis crossmember, hardware, and instructions.
Mustang V8 Engine Swap Heater Radiator Hoses Transmission
2.These are all the donor... 
   
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Mustang V8 Engine Swap Heater Radiator Hoses Transmission
2.These are all the donor parts you can actually use from a generous 5.0L Mustang. They include heater and radiator hoses, a fuel tank pickup, the transmission, and the motor mounts.
Mustang V8 Engine Swap Crossmember
3.With the battery disconnected,... 
   
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Mustang V8 Engine Swap Crossmember
3.With the battery disconnected, the stock engine and transmission were removed, and all electrical lines were labeled. The next move is to mark off the crossmember according to the directions provided.
Mustang V8 Engine Swap Finished Cut
4.The finished cut will look... 
   
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Mustang V8 Engine Swap Finished Cut
4.The finished cut will look like this. Save those end pieces, as you'll use them as spacers for the new crossmember. Then, carefully measure off the location of the new motor mount holes per the specifications in the instructions. This is one of those times when measuring twice can be cheap insurance.
Mustang V8 Engine Swap Spacers
5.Using the small pieces cut... 
   
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Mustang V8 Engine Swap Spacers
5.Using the small pieces cut away from the stock crossmember, install them as spacers in the new crossmember and bolt them together.
Mustang V8 Engine Swap Motor Mount Hole
6.Starting off with a smaller-size... 
   
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Mustang V8 Engine Swap Motor Mount Hole
6.Starting off with a smaller-size drill bit, work your way up to a finish size of 9/16-inch drill bit for the motor mount hole. This location is critical, so make sure your measurements are perfect before drilling.
Mustang V8 Engine Swap Tubular Ultimate Customs Transmission Mount
7.Dive under the truck and... 
   
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Mustang V8 Engine Swap Tubular Ultimate Customs Transmission Mount
7.Dive under the truck and remove the OEM transmission mount. Locate the factory automatic transmission mount holes in the center crossmember and bolt in the tubular Ultimate Customs transmission mount. The area of the firewall that is marked off (on the right of the photo) is where you'll need a bit of massaging to provide the best clearance for the tranny.
Mustang V8 Engine Swap V8 Engine
8.Install the motor mounts... 
   
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Mustang V8 Engine Swap V8 Engine
8.Install the motor mounts and tighten them to the frame. You're now ready to drop the V-8 in place. We've taken the fenders and core support off to make things easier to photograph, but it's not required. Make sure your motor is equipped with a Ford Motorsports short water pump. If you're using an automatic tranny, you'll need to see the instructions for making a small cut in the tranny tunnel for the kick-down linkage.
Mustang V8 Engine Swap Tighten Motor And Tansmission Mounts
9.With the motor in the correct... 
   
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Mustang V8 Engine Swap Tighten Motor And Tansmission Mounts
9.With the motor in the correct position, get underneath the truck again to tighten up the motor and transmission mounts. Don't even think about using that stock driveshaft; it'll twist like a pretzel. Have a new one made at a local shop. Ask the mechanics how to best measure for the new driveline. You'll need a Ford yoke on the tranny end and a powertrain flange for the rear end.

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