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Wishbone Crossmember On A 1972 Toyota Hilux - Project Low Lux, Part 3

Part III: The Wishbone Crossmember
November, 2009
By Mike Alexander
Photography by Mike Alexander, Robert Martins
Wishbone Crossmember Installed On A 1972 Toyota Hilux 1972 Toyota Hilux
Wishbone Crossmember Installed On A 1972 Toyota Hilux Mounting Position
1. Here's a look at the position... 
   
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Wishbone Crossmember Installed On A 1972 Toyota Hilux Mounting Position
1. Here's a look at the position we want to mount the wishbone in (except flushed inside the crossmember, so about an inch and a half lower).
Wishbone Crossmember Installed On A 1972 Toyota Hilux Link End
2.Bobby made a "mock-up" link... 
   
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Wishbone Crossmember Installed On A 1972 Toyota Hilux Link End
2.Bobby made a "mock-up" link end to match the width of our wishbone to use for measurement and placement.
Wishbone Crossmember Installed On A 1972 Toyota Hilux Measure And Mark
3.Next, Bobby measured and... 
   
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Wishbone Crossmember Installed On A 1972 Toyota Hilux Measure And Mark
3.Next, Bobby measured and marked the center of the crossmember.
Wishbone Crossmember Installed On A 1972 Toyota Hilux Crossmember Top
4.
Wishbone Crossmember Installed On A 1972 Toyota Hilux Crossmember Marked
5.The width of the bushing... 
   
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Wishbone Crossmember Installed On A 1972 Toyota Hilux Crossmember Marked
5.The width of the bushing was measured and transferred to the crossmember. Bobby will be using 1/4-inch plate for the side walls, so each side is marked accordingly.
Wishbone Crossmember Installed On A 1972 Toyota Hilux Marked
6.Each side of the crossmember... 
   
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Wishbone Crossmember Installed On A 1972 Toyota Hilux Marked
6.Each side of the crossmember was measured and marked, and then to ensure a clean cut, a hole-saw and drill was used to drill out the soon-to-be bolt holes.
Wishbone Crossmember Installed On A 1972 Toyota Hilux Hole Saw
7.
Wishbone Crossmember Installed On A 1972 Toyota Hilux Tubing
8.Bobby used 1-inch, .120-wall... 
   
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Wishbone Crossmember Installed On A 1972 Toyota Hilux Tubing
8.Bobby used 1-inch, .120-wall DOM tubing to ensure plenty of strength for the wishbone mount.
Wishbone Crossmember Installed On A 1972 Toyota Hilux Plates
9.Next, we cut out two pieces... 
   
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Wishbone Crossmember Installed On A 1972 Toyota Hilux Plates
9.Next, we cut out two pieces of 1/4-inch plate to box in the sides and support the mounting of the wishbone. Each piece was test-fitted and marked.

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Wishbone Crossmember Installed On A 1972 Toyota Hilux Drill Wishbone Crossmember Installed On A 1972 Toyota Hilux Tube
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