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Full Frame Build On A 1972 Toyota Hilux - Project Low Lux

The Frame And Suspension Are Underway
By Mike Alexander
Photography by Mike Alexander, Robert Martins
Full Frame Build On A 1972 Toyota Hilux 1972 Toyota Hilux
Full Frame Build On A 1972 Toyota Hilux Frame
1.After we stripped her down,... 
   
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Full Frame Build On A 1972 Toyota Hilux Frame
1.After we stripped her down, here's what we were looking at.
Full Frame Build On A 1972 Toyota Hilux Wheelbase Measurement
2.Because we never really... 
   
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Full Frame Build On A 1972 Toyota Hilux Wheelbase Measurement
2.Because we never really learn our lesson, we decided to go with a full frame build. We took a stock wheelbase measurement, overall tire height, width, and a few other key measurements to build a set of mandrel-bent rails bumper to bumper.
Full Frame Build On A 1972 Toyota Hilux Frame Rail
3.
Full Frame Build On A 1972 Toyota Hilux Blueprint
4.We got fairly crazy with... 
   
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Full Frame Build On A 1972 Toyota Hilux Blueprint
4.We got fairly crazy with our bends and measurements so we drew up exactly what we wanted to see before having the rails bent. This many bends isn't necessary, but it sure does look cool!
Full Frame Build On A 1972 Toyota Hilux Rails
5.We wanted our rails to start... 
   
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Full Frame Build On A 1972 Toyota Hilux Rails
5.We wanted our rails to start narrow and bend out similar to the factory rails. And when the rails arrived we were pleased with the outcome. Tons of bends and not one little wrinkle or kink.
Full Frame Build On A 1972 Toyota Hilux Level
6.We began by leveling out... 
   
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Full Frame Build On A 1972 Toyota Hilux Level
6.We began by leveling out the table and then leveling out the frame. We built holding fixtures at the front and rear to properly set everything and clamp the rails in place.
Full Frame Build On A 1972 Toyota Hilux Holding Fixture
7.
Full Frame Build On A 1972 Toyota Hilux 22R Engine
8.Once the rails were set,... 
   
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Full Frame Build On A 1972 Toyota Hilux 22R Engine
8.Once the rails were set, we tacked them to the fixtures to ensure they wouldn't move on us. Then we began by dropping in our donor 22R to see what we had to work with as the stock 18R is a tad smaller.
Full Frame Build On A 1972 Toyota Hilux Radiator
9.With the cab placement marked... 
   
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Full Frame Build On A 1972 Toyota Hilux Radiator
9.With the cab placement marked on the rails from our previous measurements, we then positioned the motor and built fixtures to place it where we needed it, leaving enough room in the front for a radiator.
Full Frame Build On A 1972 Toyota Hilux Tig Weld
10.Next, Bobby marked the... 
   
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Full Frame Build On A 1972 Toyota Hilux Tig Weld
10.Next, Bobby marked the exact placement of the motor mounts and bolted together some mockups to tack to the frame rails. Bobby opted to TIG weld most of this build to go along with the clean street-rod feel that we have planned.
Full Frame Build On A 1972 Toyota Hilux Motor Mounts
11.
Full Frame Build On A 1972 Toyota Hilux Transmission Corssmember
12.While the motor was in... 
   
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Full Frame Build On A 1972 Toyota Hilux Transmission Corssmember
12.While the motor was in place, the new transmission crossmember was measured, marked, built, and then welded into place.

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