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Full Frame Build On A 1972 Toyota Hilux - Project Low Lux

Full Frame Build On A 1972 Toyota Hilux Truck Cab
13.Yes, the cab had to come... 
   
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Full Frame Build On A 1972 Toyota Hilux Truck Cab
13.Yes, the cab had to come on and off a lot to double-check everything. It's a pain in the neck but worth it to ensure that the final fitment of everything comes out perfect.
Full Frame Build On A 1972 Toyota Hilux Measure
14.TECH TIP In order to get... 
   
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Full Frame Build On A 1972 Toyota Hilux Measure
14.TECH TIP
In order to get it right the first time since we're building everything from scratch, we decided to bolt the cab down and get EXACT measurements for the body mounts. We started by measuring out the back of the cab. With it perfectly even on both sides we welded a bolt to the frame table running up through the cab mount holes. Once all four corners were perfect we tightened them all down. This process takes a couple people (thanks Sean) to ensure the cab doesn't move.
Full Frame Build On A 1972 Toyota Hilux Welding
15.
Full Frame Build On A 1972 Toyota Hilux Frame Table
16.
Full Frame Build On A 1972 Toyota Hilux Crossmember
17.Next, it was crossmember... 
   
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Full Frame Build On A 1972 Toyota Hilux Crossmember
17.Next, it was crossmember time. We cut three crossmembers to length then measured and drilled out our 2-inch holes.
Full Frame Build On A 1972 Toyota Hilux Tig Welding
18.Tubing was cut and TIG-welded... 
   
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Full Frame Build On A 1972 Toyota Hilux Tig Welding
18.Tubing was cut and TIG-welded flush in the holes that we wanted to fill. The other holes will be used later for some mounting points.
Full Frame Build On A 1972 Toyota Hilux Tubing
19.
Full Frame Build On A 1972 Toyota Hilux Suspension Link System
20.In order to mix our clean... 
   
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Full Frame Build On A 1972 Toyota Hilux Suspension Link System
20.In order to mix our clean street-rod look with the pre-runner fab we were after, we called in some reinforcements. We measured and drew up our suspension link system, and Joel from Mindliss Metalfab laser-cut our parts to spec.
Full Frame Build On A 1972 Toyota Hilux Link Bar
21.
Full Frame Build On A 1972 Toyota Hilux Laser Cut Part
22.
Full Frame Build On A 1972 Toyota Hilux Machine
23.Bobby cut and cleaned the... 
   
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Full Frame Build On A 1972 Toyota Hilux Machine
23.Bobby cut and cleaned the four-link ends because when TIG welding it is VERY important that everything is super clean to ensure the best possible weld. He then welded the ends in place using the link-bar jig he built to ensure both sides came out the exact same.
Full Frame Build On A 1972 Toyota Hilux Link Bar Jig
24.

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