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1993 Toyota Pickup - Weekend Warrior: Part 6 (Body Drop 2), Firewall & Frame Horns

Body-Drop It Part II
September, 2007
By Mike Alexander
Photography by Mike Alexander, Bobby Martins
1993 Toyota Pickup Drilling
1. We're going with 19-inch... 
   
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1993 Toyota Pickup Drilling
1. We're going with 19-inch wheels, because we body-dropped the truck past the pinch and still want a decent size tire to drive on. First, we measured how much more room we'll need for our wheel/tire combo and then we started by drilling out the spot welds for the factory tub.
1993 Toyota Pickup Cutting Away
2. Next, we measured again... 
   
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1993 Toyota Pickup Cutting Away
2. Next, we measured again and marked our cut lines. Before cutting, we recommend you make sure to clear out the fuse box and whatever else might be in the way on the other side, then cut away.
1993 Toyota Pickup Template
3. With the firewall cut and... 
   
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1993 Toyota Pickup Template
3. With the firewall cut and out of the way now, we can make our tubs. We measured the area needed to be filled, made a template, and went to town. No fancy tricks here, just a metal break for the top flat bend. Then the rest was hand-formed out of 18-guauge and tested to match the curve of the wheel.
1993 Toyota Pickup Tub Fitment
4. Our tub was test fitted... 
   
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1993 Toyota Pickup Tub Fitment
4. Our tub was test fitted a few times and bent little by little until it was just right.
1993 Toyota Pickup Tacked
5. Once all was lined up,... 
   
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1993 Toyota Pickup Tacked
5. Once all was lined up, the tub was tacked into place.
1993 Toyota Pickup Welding Tub
6. After the tub was tacked,... 
   
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1993 Toyota Pickup Welding Tub
6. After the tub was tacked, we checked all of the corners and final fitment to make sure it was perfect, and then it's fully welded in, slowly but surely.
1993 Toyota Pickup Filling Gap
7. To fill the inside gap,... 
   
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1993 Toyota Pickup Filling Gap
7. To fill the inside gap, a scrap piece was traced and cut.
1993 Toyota Pickup Tacked
8. Once the curve was right,... 
   
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1993 Toyota Pickup Tacked
8. Once the curve was right, it was tacked in place.
1993 Toyota Pickup Cutting Extra Plates
9. With the metal securely... 
   
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1993 Toyota Pickup Cutting Extra Plates
9. With the metal securely tacked, the outside excess was cut off with the plasma.
1993 Toyota Pickup Welding
10. Now the outside could... 
   
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1993 Toyota Pickup Welding
10. Now the outside could be fully welded.
1993 Toyota Pickup Grinding Edges
11. With everything welded... 
   
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1993 Toyota Pickup Grinding Edges
11. With everything welded up, all of the edges were ground smooth.
1993 Toyota Pickup End Cap Piece
12. The outside needed to... 
   
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1993 Toyota Pickup End Cap Piece
12. The outside needed to be capped, so we traced another template and built an end-cap piece.
1993 Toyota Pickup Welding
13. The cap was then welded... 
   
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1993 Toyota Pickup Welding
13. The cap was then welded into place.
1993 Toyota Pickup Finished Product
14. And there you have it:... 
   
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1993 Toyota Pickup Finished Product
14. And there you have it: plenty of room for the body-drop and some decent size wheels!
1993 Toyota Pickup Seam Seal
15. Apply a little seam seal... 
   
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1993 Toyota Pickup Seam Seal
15. Apply a little seam seal in all of the corners, then you can spray the tubs with texture or smooth paint to match the rest of the firewall.

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