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Handmade Bedsides 1972 Toyota Hilux 1972 Toyota Hilux

Handmade Bedsides On A 1972 Toyota Hilux - Project Low Lux

Grant Kustoms Sheetmetal Magic
March, 2010
By Mike Alexander
Photography by Grant Kustoms
Handmade Bedsides 1972 Toyota Hilux 1972 Toyota Hilux
But when you want something built from scratch and you want it to be one-of-a-kind and done right the first time, that's when it gets tricky. Lucky for us, we have the metal magician Bob Grant from Grant Kustoms in our corner! Bob, Zach, and the Grant Kustoms crew (including Bob's sons) are the best at what they do, and can really turn out some amazing projects in record time. For Project Low Lux we knew we needed an exterior just as custom as our scratch-built frame. So after spending a couple of hours on the phone tossing ideas back and forth, a game plan was set. For this installment Grant Kustoms shows us there's nothing quite like hand-built! Follow along and check out the handmade bedsides, and be on the lookout for the one-off tailgate skin. For more information, contact the companies listed in the source box, and visit Minitruckinweb.com for more pics of the buildup.

Handmade Bedsides 1972 Toyota Hilux Factory Bed
1. Our factory bed has seen... 
   
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Handmade Bedsides 1972 Toyota Hilux Factory Bed
1. Our factory bed has seen better days with gaps more than a 1/4 inch in some spots. So, we decided to call in the cavalry and have Grant Kustoms do what they do best.
Handmade Bedsides 1972 Toyota Hilux Seams
2. Bob's son, Nick, got to... 
   
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Handmade Bedsides 1972 Toyota Hilux Seams
2. Bob's son, Nick, got to work following in his dad's footsteps. He quickly ground down all the seams to make for a clean cut.
Handmade Bedsides 1972 Toyota Hilux Truck Body
3. That's right-they're building... 
   
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Handmade Bedsides 1972 Toyota Hilux Truck Body
3. That's right-they're building completely new bedsides from the bodyline down! A subtle mod, but one that will set this Lux apart from the rest.
Handmade Bedsides 1972 Toyota Hilux Body
4. Nick got to work again... 
   
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Handmade Bedsides 1972 Toyota Hilux Body
4. Nick got to work again cutting along his cut lines, slowly but surely.
Handmade Bedsides 1972 Toyota Hilux Truck Bed
5. In a matter of minutes,... 
   
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Handmade Bedsides 1972 Toyota Hilux Truck Bed
5. In a matter of minutes, one side was cut off and Nick was ready to move to the other side.
Handmade Bedsides 1972 Toyota Hilux Nick
6. With both sides cut off,... 
   
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Handmade Bedsides 1972 Toyota Hilux Nick
6. With both sides cut off, the scrap pile was beginning to take shape.
Handmade Bedsides 1972 Toyota Hilux Scrap Pile
7.
Handmade Bedsides 1972 Toyota Hilux Tailgate
8. The tailgate section wasn't... 
   
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Handmade Bedsides 1972 Toyota Hilux Tailgate
8. The tailgate section wasn't safe either! We actually have some pretty cool tricks up our sleeve for this.
Handmade Bedsides 1972 Toyota Hilux Tail Gate
9.
Handmade Bedsides 1972 Toyota Hilux Wheelwell
10. Then it was time for Bob... 
   
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Handmade Bedsides 1972 Toyota Hilux Wheelwell
10. Then it was time for Bob and the rest of the crew to step in and start building the bedsides. The purpose is to extend the bottoms to match the cab, but with a little more style than just extending them. The wheelwell is actually dropped a tad, and everything is matched so the bottoms flow up from front to rear.
Handmade Bedsides 1972 Toyota Hilux Inner Wheelwells
11. Just like the bedsides,... 
   
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Handmade Bedsides 1972 Toyota Hilux Inner Wheelwells
11. Just like the bedsides, the inner wheelwells are cut to length and hand-built.
Handmade Bedsides 1972 Toyota Hilux Tire
12. The pieces are hand-bent... 
   
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Handmade Bedsides 1972 Toyota Hilux Tire
12. The pieces are hand-bent and matched before getting worked back into shape on the shrinker/stretcher.
Handmade Bedsides 1972 Toyota Hilux Shrinker
13.
Handmade Bedsides 1972 Toyota Hilux Wells
14. After everything lines... 
   
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Handmade Bedsides 1972 Toyota Hilux Wells
14. After everything lines up, the wells are tacked in place slowly so nothing gets warped. There's no point in going through all of the trouble of hand-built bedsides just to rush the finish work and warp them!
Handmade Bedsides 1972 Toyota Hilux Welding
15.
Handmade Bedsides 1972 Toyota Hilux Metal
16. Not bad-starting to look... 
   
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Handmade Bedsides 1972 Toyota Hilux Metal
16. Not bad-starting to look like a truck again!
Handmade Bedsides 1972 Toyota Hilux Truck
17. The fun part of doing... 
   
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Handmade Bedsides 1972 Toyota Hilux Truck
17. The fun part of doing something one-off is the creativity. The not-so-fun part, but the most crucial part, is lining it all back up and ensuring everything looks like it came from the factory. A ton of work, but worth the end result.
Handmade Bedsides 1972 Toyota Hilux Taillight Fillers
18. Grant also hand-built... 
   
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Handmade Bedsides 1972 Toyota Hilux Taillight Fillers
18. Grant also hand-built taillight fillers to match the new bedsides.
Handmade Bedsides 1972 Toyota Hilux Tailgate Skin
19. Here's a sneak peek of... 
   
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Handmade Bedsides 1972 Toyota Hilux Tailgate Skin
19. Here's a sneak peek of the custom tailgate skin coming soon! We still have a few things to button up, so stay tuned as we bring you the rest of the custom build of Project Low Lux.
Summit Racing
PO Box 909
Akron
OH  44398
800-230-3030

www.summitracing.com
Sadistic Iron Werks
15058 Birch St
Hesperia
CA  92345
760-703-5159

www.myspace.com/sadisticiron
Air-Zenith
3010 West Post Road
Las Vegas
NV  89118
702-270-7988

www.air-zenith.com
DOA Racing
128 Milbros Lane
Mooresville
NC  28117
704-799-6261

www.doaracingengines.com
Grant Kustoms
70 Stuart Ct. #D
Oroville
CA  95966
530-532-7832

www.grantkustoms.com
Handmade Seat Co.
n/a
CA

www.myspace.com/HandmadeSeatCo
Lowrider Depot
10 Annette Road P.O. Box 24
Foxboro
MA  02035
877-698-3115

www.lowriderdepot.com
Mindliss Metal Fab
Winnipeg
AK
204-509-1649

www.mindlissmetal.com

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