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New Front End Swap on a 1997 Chevy S10 - Plastic Surgery

A New Front End For Old S-10s
By Mike Finnegan
Photography by Mike Finnegan
1997 Chevy S10 Front End Swap Chevy S10
1997 Chevy S10 Front End Swap Chevy Front View
1.The shop truck had seen... 
   
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1997 Chevy S10 Front End Swap Chevy Front View
1.The shop truck had seen better days, as evidenced by the smashed front bumper and valance.
1997 Chevy S10 Front End Swap Bumper Valance Headlights
2.There aren't too many parts... 
   
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1997 Chevy S10 Front End Swap Bumper Valance Headlights
2.There aren't too many parts needed to perform the swap. All of the hardware from the old front end will be reused, so we just had to procure the new core support, bumper, valance, and headlights.
1997 Chevy S10 Front End Swap Engine Coolant Drained
3.Since the core support and... 
   
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1997 Chevy S10 Front End Swap Engine Coolant Drained
3.Since the core support and radiator must be removed, the engine coolant was drained into a pan.
1997 Chevy S10 Front End Swap Plastic Clips
4.The radiator shroud is attached... 
   
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1997 Chevy S10 Front End Swap Plastic Clips
4.The radiator shroud is attached to the core support with a number of plastic clips. To remove them, the center pin is pried upward and then the clips come right out.
1997 Chevy S10 Front End Swap Shroud Removed
5.Once the clips are gone,... 
   
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1997 Chevy S10 Front End Swap Shroud Removed
5.Once the clips are gone, the shroud can be removed, providing access to the radiator and transmission cooler.
1997 Chevy S10 Front End Swap 7Mm Bolts
6.The 7mm bolts holding the... 
   
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1997 Chevy S10 Front End Swap 7Mm Bolts
6.The 7mm bolts holding the grille shell to the core support were removed.
1997 Chevy S10 Front End Swap Sockets Removed
7.With the grille loose, the... 
   
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1997 Chevy S10 Front End Swap Sockets Removed
7.With the grille loose, the sockets for the corner lights were unplugged. The old grille shell was then thrown outside for Chunk the "Shop Dog" to play with.
1997 Chevy S10 Front End Swap Airbox Removed
8.To gain access to the radiator,... 
   
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1997 Chevy S10 Front End Swap Airbox Removed
8.To gain access to the radiator, the airbox had to be removed. In this photo, the intake tube hose clamps have already been removed.
1997 Chevy S10 Front End Swap Box Unbolted
9.The filter and top of the... 
   
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1997 Chevy S10 Front End Swap Box Unbolted
9.The filter and top of the box has been removed and then the box is unbolted from the inner fender
1997 Chevy S10 Front End Swap Battery Tray
10.The battery cables are... 
   
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1997 Chevy S10 Front End Swap Battery Tray
10.The battery cables are disconnected and the battery is set aside. This photo shows the bolts that hold the battery tray to the core support. These must be removed as well.
1997 Chevy S10 Front End Swap Radiator
11.The upper and lower radiator... 
   
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1997 Chevy S10 Front End Swap Radiator
11.The upper and lower radiator hoses are removed, and then the radiator is pulled out of the engine compartment.
1997 Chevy S10 Front End Swap Transmission Cooler Lines
12.The transmission cooler... 
   
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1997 Chevy S10 Front End Swap Transmission Cooler Lines
12.The transmission cooler lines and air-conditioning condenser lines are both disconnected. After the truck is reassembled, the A/C will need to be recharged because the Freon will have escaped.
1997 Chevy S10 Front End Swap Tranny Cooler
13.The tranny cooler is finally... 
   
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1997 Chevy S10 Front End Swap Tranny Cooler
13.The tranny cooler is finally removed from the core support. Extra care must be taken so the cooling fins are not damaged during removal. These delicate fins are easily smashed by rubbing the cooler against the core support.
1997 Chevy S10 Front End Swap Windshield Washer Fluid Resevoir
14.The last item to be removed... 
   
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1997 Chevy S10 Front End Swap Windshield Washer Fluid Resevoir
14.The last item to be removed from the engine compartment is the windshield washer fluid reservoir. The front fenders must be unbolted from the core support and the reservoir is definitely in the way.
1997 Chevy S10 Front End Swap Front Fenders Unbolted
15.The front fenders are unbolted... 
   
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1997 Chevy S10 Front End Swap Front Fenders Unbolted
15.The front fenders are unbolted next, but they are not completely removed. By unbolting the forward most bolts, the fender is loosened enough to allow the core support to be slid out.

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