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Billet Grille On A Toyota Tacoma - Grilled Taco

B-Cool Billet Grilles
By Calin Head
Photography by Calin Head
Toyota Tacoma Stock Grille
BEFORE
Toyota Tacoma Installed Grille
AFTER
Toyota Tacoma New Grille
1. The grille comes as one piece and is constructed of extruded aluminum. It's nice and thick, too.
Toyota Tacoma Remove Old Grille
2. To start the installation, the grille shell had to be removed from the truck. Unscrewing the corner lights and popping the retaining clips out allowed the shell to come off easily.
Toyota Tacoma Cutting Teeth
3. & 4. After masking off the face of the shell to prevent scratches, we cut out the teeth using a hacksaw. Leave enough material for a later final trim.
Toyota Tacoma Teeth
4.
Toyota Tacoma Measuring
5. Measure 5/8 inch back along the bottom and edges and up to the corner. Then cut along the line. Make sure not to cut off the center grille mount. Trim up to each side, then shave it down. This will keep the shell from sagging once it's reinstalled.
Toyota Tacoma Teeth Trimmed
6. For the upper area, the leftover teeth were shaved down to 1/4 inch. For the teeth that had a mount attached, we tapered them just enough so the grille could slide in. The arrow shows where to stop cutting the 5/8-inch measurement. (Joel, look on the contact sheet for arrow placement)
Toyota Tacoma Mounts Cut
7. This is how the mounts should look after being cut (chalked in yellow).
Toyota Tacoma Grille Holes
8. Tacos have an extra hole on each side, which these grilles run into. All the fake mesh that the factory molds in must also be cut out.
Toyota Tacoma Grille Cut
9. Once everything has been trimmed, the grille should sit flat against all surfaces. If it doesn't, go back in and sand the high areas.
Toyota Tacoma Drilling Holes
10. The two pieces were then assembled by first drilling four holes, then installing the quarter-twenty hardware provided by B-Cool.
Toyota Tacoma Hood Latch
11. After reinstalling the grille shell on the truck, we bent the hood latch up so that we could reach it from the top instead of through the grille.
Toyota Tacoma Bolting Lower Piece
12. Bolting up the lower piece was a snap after drilling two holes in the front frame horn.
Toyota Tacoma Final Product
13. The truck now takes on an aggressive look that you can be proud of.

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Toyota Tacoma Stock Grille Toyota Tacoma New Grille Toyota Tacoma Cutting Teeth
Toyota Tacoma Installed Grille Toyota Tacoma Remove Old Grille Toyota Tacoma Teeth
 
 
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